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ASSISTANCE IN DEVELOPING SE
SE Team Overview
Position | Number of employees1-3 years of industrial experience | Number of employees3-5 years of industrial experience | Number of employees5-8 years of industrial experience | Total |
Technical Director | / | / | 5 | 5 |
Step Simulation | 8 | 5 | 3 | 16 |
Mechanical Design | 12 | 6 | 3 | 21 |
Layout | 2 | 2 | 1 | 5 |
Associate Technologies | / | 2 | 1 | 3 |
PD Expert | / | 2 | / | 2 |
Conveyor Expert | / | 1 | 1 | 2 |
Data Management | 2 | / | / | 2 |
List of Special Standards | 1 | 1 | 2 | 4 |
SE Service and Deliverables
SE is divided into four phases: punching SE, welding SE, coating SE and assembling SE. We mainly provide the development assistance service related to welding Simultaneous Engineering, the service contents of which are as follows:
Phase | Item | Description | Deliverables |
Phase-I Engineering Design | Analysis of assembly process | Feasibility Analysis of Welding Process | Analysis Report for Assembly of Welding Parts |
Interference inspection of parts assembly | |||
Feasibility analysis of welding process | Define parts connection mode (steel spot welding, aluminum spot welding, CO2 shielded welding, SPR, FDS, Flexweld, Bolt, etc.) | Report for Feasibility Analysis of Welding Process | |
Analysis and determination of the quantity, size and surface quality of welding spots | |||
Analysis of welding overlap | |||
Define gluing method and area | |||
Weldability Analysis | Analyze and optimize the methods of welding between parts (manual welding, automatic welding, robot welding or laser welding, etc.) | Weldability Analysis Report | |
Feasibility analysis of projection welding nut, stud and spot welding | |||
Analysis on the number of welding spots and the human-machine operability of welding parts | |||
Phase-II Engineering Design | Partitioning of car body structure | Establish assembly strategy | Family Tree |
Analysis of partitioned sub-assembly structure | |||
Analysis of Positioning and Clamping Points | Analysis of locating hole | PLP document | |
Analysis of locating surface | |||
Definition and analysis of support clamping surface | |||
Welding Process Planning | Analysis on the loading sequence of parts | Process Planning Scheme | |
Analyze and optimize the operation content and realization form of each station | |||
Process design (work sequence, welding content, welding position, welding quantity, standard working time, equipment and fixture) | |||
Layout plan and workshop logistics design (define and optimize workshop station layout, process flow and logistics) | Layout | ||
Analysis of operation man-hour (analyze the cycle time and balance of each station, define the number of workers at each station and adjust the work content of each station) | Cycle Time | ||
Phase-III Engineering Design | Simulation | Selection & simulation of robot, welding gun and other process equipment | Simulation |
Simulation of joining process accessibility | |||
Logistics simulation | Simulation and verification of the cycle time and output of production line | Plant Simulation | |
verification of the buffer quantity between and within production lines | |||
3D design | 3D structure design | 3D | |
Design of conveying (between lines, within lines, equipment switching, etc.) | |||
Multi-vehicle flexible switching assembly structure |